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HoloDust said:
@Blue Falcon - as usual, you never fail to deliver. Great post, thanks for that breakdown table.

What I find interesting in it is that ATI's card that costs 199$ (7870 can be found for as low as 209.99$) is manufactured for 119$, and GPU part is just 50$. Considering that 2 other major parts are RAM and Thermal, and both will be shared between CPU and GPU in console, GPU that is close to 7870 really doesn't seem so far stretched.

Thanks! 

You are right that it's surprising that the GPU chips aren't actually $200+ parts. Most people don't factor in the supply-chaing --> retail middle-men costs along the way. Then they assume that a $500 GPU costs $350-400 to manufacture. In reality, once AMD/NV sell the parts to AIBs, then AIBs have to put these parts together, pay for their marketing/advertising, shipping costs, warranty costs, etc. and then the AIBs and retailers also tack on profits for selling these products. Then we end up with a GPU that sells for $350 on Newegg but really MS/Sony could buy it directly for ~$160.

Here is the breakdown for costs for older generations. When HD4890 sold for about $217 in retail, the components for it cost $121 (GPU chip was $55). When GTX285 was going for $350 MSRP, the total components were about half of that, or $163 (GPU chip cost $90). It's pretty clear from the chart I posted earlier and this even older gen chart that NV charges much more for their parts at similar performance levels (HD4870 Kit was $87 to buy and it had better performance than GTX260 that you'd have to purchase for $114). This explains why AMD was able to win all 3 designs in next gen consoles.

 

I haven't been able to find the latest generational cost for HD7000/GTX600 series but I'll link it if I do. 

Based on these cost breakdowns, I am pretty disappointed if Xbox 720 will only end up with an HD7770Ghz GPU. I was honestly hoping for HD7850-7870 for both PS4/720. I suppose MS might focus more on differentiating features such as Kinect 2.0 or some other things we don't know about.