Chark said:
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That's one of those personal preference issues as far as dimensions go. But I don't see SCE making the PSV any thicker than it needs to be under the "ergonomics" excuse. Sure, a significant redesign (internals) could be thrown into a shell with the same dimensions as the current with a lot more empty internal space, but that would serve little purpose. Product redesigns based upon physical appearance and dimensions sell a lot better than invisible ones simply featuring revised internals.
As far as the PSV goes, it could be thinner. The iPhone is very comfortable to hold thanks to the smooth contours. Same with the iPad. Both are considerably thinner. Both have better power management. The shoulder buttons are the only area of the PSV that need to be thicker which wouldn't rule out a tear drop design that tapers off at the bottom of the unit, or even curves inwards before tapering off, leaving smooth grooves for the middle fingers to rest. As much as I like the form of the PSV (most comfortable game portable to date for my tastes), I could probably come up with at least a half dozen diferent improved designs that preserved the current control layout.
Battery is not an issue either. The current battery pack could be made flatter. Larger dimensions in width and height, but reduced depth. Lithium ion cells don't have to be shaped like a brick or chocolate bar; they can be custom made to any shape.